Rebar Calculator
How many bars, how many feet and how much weight a slab grid needs — including the plus-one people forget.
How the calculation works
Rebar in a slab is a grid, and the quantity is a counting problem: how many bars fit each way at your spacing, times the span they cross. The one detail people get wrong is the plus-one — a 24 ft span at 18 inch spacing takes 17 bars, not 16, because you need one at each edge.
From total length, weight follows directly from the bar size, and weight is what suppliers price on.
Why the plus one matters
Spacing counts gaps, not bars. A 24 ft span divided by 1.5 ft spacing gives 16 gaps — which needs 17 bars to create them. Forget it on both directions of a large slab and you are short by a meaningful number of sticks.
What the bar numbers mean
US rebar sizes are eighths of an inch. A #3 is ⅜ inch, #4 is ½ inch, #5 is ⅝ inch. Residential slabs typically use #3 or #4; footings and structural work go up from there.
Why lap splices exist
Rebar comes in 20 ft sticks. Any run longer than that needs a joint, and the two bars must overlap enough to transfer load between them — conventionally 40 times the bar diameter, so 20 inches for a #4. Butted bars transfer nothing.
Position is as important as quantity
Rebar works in the middle third of the slab thickness, held there on chairs before the pour. Bars lying on the base do nothing at all — the steel needs concrete on both sides to work in tension. Pulling bars up mid-pour is unreliable and widely done.
What it costs
Rebar is a small share of a slab — usually 5–8% — and one of the worst places to economise, because retrofitting it is impossible once the concrete is down.
Material
Typically $0.70–$1.10 per pound in 2026, or roughly $9–$15 for a 20 ft #4 stick. Steel prices move, so quotes older than a few months are worth rechecking.
Chairs and ties
Bar chairs run $0.30–$0.80 each and you need one every few feet in both directions. Tie wire is a few dollars a roll. Small numbers, but they are what keep the steel in the middle third where it works.
Mesh versus bar
Welded wire mesh is cheaper per square foot and adequate for patios and light slabs. Rebar is stiffer, easier to keep at the right height, and better where vehicles are involved. Mesh that ends up lying on the base is a common and invisible failure.
Fibre reinforcement
Fibres mixed into the concrete cost $8–$15 per cubic yard and control shrinkage cracking well, but they do not replace bar for structural purposes. They are a complement, not a substitute.
Common mistakes
Forgetting the plus one
Spacing counts gaps, not bars. A 24 ft span at 18 inches needs 17 bars, not 16. Applied to both directions on a large slab this is several sticks short.
Laying rebar on the ground
Steel on the base does nothing. It has to sit in the middle third of the slab thickness, on chairs, with concrete surrounding it. This is the single most common reinforcement failure and it is completely invisible once poured.
Butting bars instead of lapping them
Two bars end to end transfer no load. They must overlap — conventionally 40 times the bar diameter, so 20 inches for a #4 — and be tied.
Pulling bars up during the pour
"Hooking" mesh or bar up as the concrete goes in is widely done and unreliable. Some of it ends up at the right height and some does not, and nobody can tell which afterwards.
Treating this as a structural design
This is a quantity takeoff. Bar size and spacing for anything carrying load — footings, retaining walls, suspended slabs — must come from an engineer and a code check.
Frequently asked questions
How much rebar do I need for a slab?
Count bars as (span ÷ spacing) + 1 in each direction, then multiply by the span they cross. A 24 × 24 ft slab at 18 inch spacing needs 17 bars each way — 816 feet in total, or 41 twenty-foot sticks.
Why is it span divided by spacing plus one?
Because spacing counts the gaps between bars, not the bars themselves. A 24 ft span at 18 inches has 16 gaps, which requires 17 bars to create them. Forgetting this leaves you short on both directions.
What size rebar for a concrete slab?
#3 for patios and walkways, #4 for driveways and garage slabs, #5 for slabs carrying heavy vehicles. US sizes are eighths of an inch, so a #4 is half an inch.
What spacing should rebar be?
18 inches for typical residential slabs, 24 inches for light patios, and 12 inches where loading is heavy. Anything structural should be specified by an engineer.
How much does rebar weigh?
#3 is 0.376 lb per foot, #4 is 0.668, #5 is 1.043 and #6 is 1.502. Suppliers price by weight, so total footage times these figures gives you the number to quote on.
How long should a lap splice be?
Conventionally 40 times the bar diameter — 20 inches for a #4, 25 for a #5. Bars butted end to end transfer no load at all, so the overlap is what makes a long run continuous.
Where should rebar sit in a slab?
In the middle third of the thickness, held on chairs before the pour. Bars lying on the base do nothing — steel needs concrete on both sides to work in tension. This is the most common and most invisible reinforcement failure.
Is wire mesh as good as rebar?
For patios and light slabs, mesh is adequate and cheaper. Rebar is stiffer and much easier to keep at the correct height, which matters more than the material difference — mesh that ends up on the base is doing nothing.